Fe 500 vs Fe 550 TMT Bars (and Fe 500D vs Fe 550D): Which Grade is Best for Construction?

Fe 500 vs Fe 550

Introduction

When selecting TMT bars for construction, one of the most common queries builders, engineers, and contractors ask is:

👉 “What is the difference between Fe 500 and Fe 550 TMT bars?”
👉 “Should I use Fe 500D or Fe 550D for my project?”

These are not just technical questions — the right choice impacts strength, ductility, cost, and safety of your project. In this article, we’ll break down the key differences between Fe 500 vs Fe 550 TMT bars, along with the upgraded D variants (Fe 500D & Fe 550D), so you can make an informed decision.


What Do Fe 500 and Fe 550 Mean?

The ‘Fe’ stands for iron, while the numbers (500, 550) indicate the yield strength in N/mm².

  • Fe 500 = 500 N/mm² yield strength

  • Fe 550 = 550 N/mm² yield strength

In simpler terms:

  • Fe 550 is stronger than Fe 500.

  • But Fe 500 (especially Fe 500D) offers higher ductility, making it more flexible under stress (important in earthquake-prone zones).


Fe 500 vs Fe 550: Tabular Comparison

PropertyFe 500Fe 550
Yield Strength500 N/mm²550 N/mm²
Tensile Strength~545 N/mm²~585 N/mm²
Elongation (%)~16%~14%
Flexibility/DuctilityHigherLower
Best ForResidential & seismic zonesIndustrial & heavy-load projects
CostModerateSlightly higher

Fe 500D vs Fe 550D: The Ductility Factor

The “D” in Fe 500D/Fe 550D stands for Ductility. These bars are designed with higher elongation properties than standard Fe 500 and Fe 550.

PropertyFe 500DFe 550D
Yield Strength500 N/mm²550 N/mm²
Elongation (%)18–20%16–18%
Seismic ResistanceExcellentVery good
Crack ResistanceHighHigh
ApplicationsHigh-rise buildings, bridges, homes in earthquake zonesLarge industrial projects, heavy foundations, metro rail, dams

✅ Fe 500D is ideal for residential and earthquake-prone areas.
✅ Fe 550D suits high-rise, industrial, and infrastructure projects where load-bearing capacity is critical.


Which TMT Bar Should You Choose?

  • For House Construction: Fe 500D is the most recommended due to its balance of strength and flexibility.

  • For Multi-storey & Commercial Buildings: Fe 550D provides extra strength for load-heavy structures.

  • For Seismic-Prone Areas: Always prefer D grades (Fe 500D or Fe 550D) for better safety.

  • For Contractors Focused on Cost Efficiency: Fe 500 (non-D) can be used where ductility is not a primary requirement.


Why Contractors Prefer APL Apollo TMT Bars

APL Apollo TMT bars, supplied by SG Mart Limited, are manufactured using advanced Tempcore technology. Builders trust them for:

  • Consistent grades available (Fe 500, Fe 500D, Fe 550, Fe 550D)

  • Superior earthquake resistance (high elongation)

  • Corrosion & fire resistance for long-term durability

  • Strict BIS & ISI certification

Example: In recent projects in Lucknow and Patna, contractors selected Fe 550D APL Apollo TMT bars for high-rise commercial towers due to their unmatched strength and timely bulk supply by SG Mart Limited.


Key Takeaways

  • Fe 500 vs Fe 550: Fe 550 is stronger, but Fe 500 is more flexible.

  • Fe 500D vs Fe 550D: Both offer better ductility, with Fe 500D best for homes and seismic zones, while Fe 550D is best for industrial & mega projects.

  • Always buy BIS-certified, ISI-marked TMT bars from trusted suppliers like SG Mart Limited.


Useful Resources Reading

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